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Technical Paper

Development and Implementation of SAE DC Charging Digital Communication for Plug-in Electric Vehicle DC Charging

2013-04-08
2013-01-1188
This paper outlines the development and progress of implementing the SAE J2931, J2847/2 and J1772 communication standards to accomplish off-board DC charging. Communication between the off-board DC Electric Vehicle Supply Equipment (EVSE) and Plug-in Electric Vehicle (PEV) occurs on the pilot wire of the SAE J1772 connector via HomePlug Green PHY power line communication (PLC). An Electric Vehicle Communication Controller (EVCC) was developed to interface with the PEV's Battery Energy Control Module (BECM). A Supply Equipment Communication Controller (SECC) was also developed to interface with the DC EVSE's Power Control Module (PCM). Firmware was developed to implement the SAE J2931/1 communication stack, which is harmonized with the ISO/IEC DIS 15118-2 and DIN 70121 standards for DC charging communication.
Journal Article

On-Track Demonstration of Automated Eco-Driving Control for an Electric Vehicle

2023-04-11
2023-01-0221
This paper presents the energy savings of an automated driving control applied to an electric vehicle based on the on-track testing results. The control is a universal speed planner that analytically solves the eco-driving optimal control problem, within a receding horizon framework and coupled with trajectory tracking lower-level controls. The automated eco-driving control can take advantage of signal phase and timing (SPaT) provided by approaching traffic lights via vehicle-to-infrastructure (V2I) communications. At each time step, the controller calculates the accelerator and brake pedal position (APP/BPP) based on the current state of the vehicle and the current and future information about the surrounding environment (e.g., speed limits, traffic light phase).
Technical Paper

Analyzing the Expense: Cost Modeling for State-of-the-Art Electric Vehicle Battery Packs

2024-04-09
2024-01-2202
The Battery Performance and Cost Model (BatPaC), developed by Argonne National Laboratory, is a versatile tool designed for lithium-ion battery (LIB) pack engineering. It accommodates user-defined specifications, generating detailed bill-of-materials calculations and insights into cell dimensions and pack characteristics. Pre-loaded with default data sets, BatPaC aids in estimating production costs for battery packs produced at scale (5 to 50 GWh annually). Acknowledging inherent uncertainties in parameters, the tool remains accessible and valuable for designers and engineers. BatPaC plays a crucial role in National Highway Transportation Traffic Safety Administration (NHTSA) regulatory assessments, providing estimated battery pack manufacturing costs and weight metrics for electric vehicles. Integrated with Argonne's Autonomie simulations, BatPaC streamlines large-scale processes, replacing traditional models with lookup tables.
Technical Paper

Component Sizing Optimization Based on Technological Assumptions for Medium-Duty Electric Vehicles

2024-04-09
2024-01-2450
In response to the stipulations of the Energy Policy and Conservation Act and the global momentum toward carbon mitigation, there has been a pronounced tightening of fuel economy standards for manufacturers. This stricter regulation is coupled with an accelerated transition to electric vehicles, catalyzed by advances in electrification technology and a decline in battery cost. Improvements in the fuel economy of medium- and heavy-duty vehicles through electrification are particularly noteworthy. Estimating the magnitude of fuel economy improvements that result from technological advances in these vehicles is key to effective policymaking. In this research, we generated vehicle models based on assumptions regarding advanced transportation component technologies and powertrains to estimate potential vehicle-level fuel savings. We also developed a systematic approach to evaluating a vehicle’s fuel economy by calibrating the size of the components to satisfy performance requirements.
Technical Paper

Impact of Advanced Technologies on Energy Consumption of Advanced Electrified Medium-Duty Vehicles

2024-04-09
2024-01-2453
The National Highway Traffic Safety Administration (NHTSA) has been leading U.S. efforts related to the rulemaking process for Corporate Average Fuel Economy (CAFE) standards. Argonne National Laboratory, a U.S. Department of Energy (DOE) national laboratory, has developed a full-vehicle simulation tool called Autonomie that has become one of the industry standard tools for analyzing vehicle performance, energy consumption, and technology effectiveness. Through an Interagency Agreement, the DOE Argonne Site Office and Argonne National Laboratory have been tasked with conducting full vehicle simulation to support NHTSA CAFE rulemaking. This paper presents an innovative approach focused on large-scale simulation processes spanning standard regulatory driving cycles, diverse vehicle classes, and various timeframes. A key element of this approach is Autonomie’s capacity to integrate advanced engine technologies tailored to specific vehicle classes and powertrains.
Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
Technical Paper

Modeling Pre-Chamber Assisted Efficient Combustion in an Argon Power Cycle Engine

2024-04-09
2024-01-2690
The Argon Power Cycle (APC) is a novel zero-emission closed-loop argon recirculating engine cycle which has been developed by Noble Thermodynamics Systems, Inc. It provides a significant gain in indicated thermal efficiency of the reciprocating engine by breathing oxygen and argon rather than air. The use of argon, a monatomic gas, greatly increases the specific heat ratio of the working fluid, resulting in a significantly higher ideal Otto cycle efficiency. This technology delivers a substantial improvement in reciprocating engine performance, maximizing the energy conversion of fuel into useful work. Combined Heat and Power (CHP) operating under the APC represents a promising solution to realize a net-zero-carbon future, providing the thermal energy that hard-to-electrify manufacturing processes need while at the same time delivering clean, dispatchable, and efficient power.
Technical Paper

Computational Investigation of Hydrogen-Air Mixing in a Large-Bore Locomotive Dual Fuel Engine

2024-04-09
2024-01-2694
The internal combustion engine (ICE) has long dominated the heavy-duty sector by using liquid fossil fuels such as diesel but global commitments by countries and OEMs to reduce lifecycle carbon dioxide (CO2) emissions has garnered interest in alternative fuels like hydrogen. Hydrogen is a unique gaseous fuel that contains zero carbon atoms and has desired thermodynamic properties of high energy density per unit mass and high flame speeds. However, there are challenges related to its adoption to the heavy-duty sector as a drop-in fuel replacement for compression ignition (CI) diesel combustion given its high autoignition resistance. To overcome this fundamental barrier, engine manufacturers are exploring dual fuel combustion engines by substituting a fraction of the diesel fuel with hydrogen which enables fuel flexibility when there is no infrastructure and retrofittability to existing platforms.
Technical Paper

Air-to-Fuel Ratio Calculation Methods for Oxygenated Fuels in Two-Stroke Engines

2015-04-14
2015-01-0965
In 1990, Roy Douglas developed an analytical method to calculate the global air-to-fuel ratio of a two-stroke engine from exhaust gas emissions. While this method has considerable application to two-stroke engines, it does not permit the calculation of air-to-fuel ratios for oxygenated fuels. This study proposed modifications to the Roy Douglas method such that it can be applied to oxygenated fuels. The ISO #16183 standard, the modified Spindt method, and the Brettschneider method were used to evaluate the modifications to the Roy Douglas method. In addition, a trapped air-to-fuel ratio, appropriate for two-stroke engines, was also modified to incorporate oxygenated fuels. To validate the modified calculation method, tests were performed using a two-stroke carbureted and two-stroke direct injected marine outboard engine over a five-mode marine test cycle running indolene and low level blends of ethanol and iso-butanol fuels.
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